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Corrosion Defect Assessment

Interactive Learning

Interactive Learning
 
Engage in interactive exercises, helping to solidify your understanding of FEA and ECA.

Industry insights
Industry insights
 
Gain industry insights into different corrosion control measures and inspection techniques.

Networking Opportunities

Networking opportunities

Network with like-minded individuals and industry experts working within subsea corrosion.

Jeenius
Jeenius
 
Enjoy exclusive access to Jeenius platform, a valuable learning resource.

Mastering Corrosion Management Through Practical Exercises

Embark on a comprehensive exploration of our course content, culminating in a pivotal hands-on exercise tailored for delegates. This exercise offers an opportunity for participants to apply acquired skills and knowledge in the critical assessment of a corrosion defect within a multi-phase pipeline system. Beyond being a mere assessment, this exercise serves as a strategic platform for delegates to refine their problem-solving proficiencies and concretise the practical implications of the course material. Opting for our programme signifies a commitment to not just theoretical understanding but active engagement in exercises designed to prepare delegates for the intricate challenges of real-world corrosion management.

Module Highlights

Day 1 - Exploration of Corrosion Management - Types, Control Measures, and Fitness-for-Service Assessment

Participants will immerse themselves in the intricacies of corrosion types, defect categorisation, and the effectiveness of corrosion control measures. The day also includes in-depth insights into corrosion monitoring and inspection techniques through practical case studies. The subsequent sessions focus on fitness-for-service assessment, addressing the classification of corrosion defects, corrosion rate modelling, defect interaction, and different assessment approaches. Attendees will gain knowledge about the limitations and applicability of assessments, the determination of fitness-for-service, and ongoing management strategies.

Day 2 – Mastery of Industry Standards - ASME B31G and DNVGL-RP-F101 Approaches

Participants will focus on mastering industry standards, with a detailed exploration of the ASME B31G approach. This includes an examination of the differences between the original and modified approach, understanding various levels of assessment, and delving into defect acceptance criteria and measurement uncertainty. Practical learning is reinforced with a defect assessment worked example, specifically addressing challenges posed by long defects and deep pits. The day progresses to an in-depth study of DNVGL-RP-F101, differentiating between Part A and Part B approaches, examining levels of assessment, and understanding defect acceptance criteria and measurement uncertainty. Participants will engage in another defect assessment worked example, this time dealing with longitudinal and circumferential defects and exploring the validity limits, supplemented by the application of the Kastner approach.

Day 3 –Advanced Pipeline Integrity Assessment: FEA and ECA Techniques

This day starts with guidelines on transitioning to a Finite Element Analysis (FEA)-based approach, including inspection data requirements and the application of API579 for corrosion defect modelling. The course then addresses Engineering Critical Assessment (ECA), discussing defects requiring ECA, applicable codes and standards (DNVGL-RP-F108 and BS7910), and includes a worked example. An exercise is included where participants assess the acceptability of a corrosion defect in a pipeline system using recent Inline Inspection (ILI) data.

 

Who should attend?

Corrosion threats

  • Types of corrosion
  • Defect categorisation
  • Corrosion control measures and effectiveness
  • Corrosion monitoring and inspection techniques
  • Case studies

Fitness-for-service assessment

  • Classification of corrosion defects
  • Corrosion rate modelling
  • Corrosion defect interaction
  • Defect assessment approaches
  • Assessment limitations and applicability
  • Determination of fitness-for-service
  • Ongoing management

ASME B31G approach

  • Differences between original and modified approach
  • Levels of assessment
  • Defect acceptance criteria and measurement uncertainty
  • Defect assessment worked example
  • Long defects and deep pits

DNVGL-RP-F101

  • Differences between Part A and Part B approach
  • Levels of assessment
  • Defect acceptance criteria and measurement uncertainty
  • Defect assessment worked example
  • Longitudinal and circumferential defects and validity limits
  • Supplementary use of Kastner approach

Use of Finite Element Analysis (FEA)

  • When to move to an FEA based approach
  • Inspection data requirements
  • Application of API579
  • Corrosion defect modelling and determination of acceptability
  • Case study

ECA

  • Defects requiring ECA
  • Applicable codes and standards
  • DNVGL-RP-F108 and BS7910 approaches
  • Worked example

Exercise

  • Determine the acceptability of a corrosion defect identified by recent ILI run in a multi-phase pipeline system.
 

Learning Outcomes

  • Understand and categorise different types of corrosion threats and their control measures.
  • Apply corrosion monitoring and inspection techniques effectively.
  • Conduct fitness-for-service assessments, understanding the role and limitations of different approaches.
  • Use corrosion rate modelling for defect assessment and ongoing management.
  • Understand and apply the ASME B31G and DNVGL-RP-F101 methodologies for defect assessment, identifying key differences and applicability between the original, modified, Part A, and Part B approaches.
  • Handle scenarios involving long defects, deep pits, and both longitudinal and circumferential defects.
  • Apply Finite Element Analysis (FEA) in the context of corrosion defect modelling and determination of acceptability, understanding when to shift to an FEA-based approach.
  • Conduct Engineering Critical Assessments (ECA) of defects, applying relevant codes and standards like DNVGL-RP-F108 and BS7910.
  • Determine the acceptability of a corrosion defect identified in a multi-phase pipeline system.
  • Utilise practical examples and case studies to apply theoretical knowledge to real-world scenarios.
  • Develop an appreciation for the complexity of corrosion management and defect assessment, and the importance of these skills in maintaining the safety and longevity of critical structures.
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Meet Your Expert Tutors

Graham Wilson

Graham Wilson

MEng (Hons), CEng, MIMechE

Graham, serving as Jee's Head of Integrity Management, has over 20 years of industry experience. His credentials are further enhanced by his role as a Chartered Mechanical Engineer and a Fellow, showcasing his profound expertise and commitment to the engineering field. Graham's specialisations in integrity management, design, fishing interaction studies, and verification have positioned him at the forefront of the industry. Additionally, his significant contribution as the Convenor of ISO WG 17 illustrates his pivotal role in shaping international standards, further testament to his global influence and technical acumen. 

In his capacity as Head of Late Life, Graham brings a strategic and comprehensive approach to managing the challenges of aging infrastructure and decommissioning processes. This role complements his extensive teaching responsibilities, where he leads courses in integrity management, corrosion defect assessment, and decommissioning programme development and execution. His ability to integrate real-world scenarios with theoretical knowledge offers a dynamic and immersive learning experience. Graham's teaching not only covers the essential principles but also delves into the complexities of managing the lifecycle of engineering projects.  

Richard Espiner

Richard Espiner

Meng, CEng, MIMechE

Richard, a Chartered Mechanical Engineer, brings over 25 years of rich experience in various pipeline engineering roles, serving both consulting and operating companies. His specialisation lies in the crucial areas of pipeline integrity management, risk and reliability assessment, defect assessment, and in-line inspection. This extensive experience has equipped him with a deep understanding of the technical nuances and complexities inherent in pipeline engineering, making him a trusted expert in his field. Richard's proficiency in these areas is not just theoretical but is grounded in a wealth of practical, hands-on experience. 

In his role as a Jee trainer, Richard stands out for his enthusiasm in interacting with a wide range of course delegates. He finds great satisfaction in sharing his wealth of experiences and insights, enriching the learning journey of his students. Additionally, Richard values the opportunity to learn from the diverse perspectives and experiences of the delegates, believing that education is a two-way process. His approach to teaching is characterised by a keen emphasis on practical application, ensuring that students not only grasp the theoretical concepts but also understand their real-world implications. Richard’s teaching style fosters an engaging and dynamic learning environment, encouraging active participation and the sharing of ideas. This approach not only imparts crucial technical knowledge but also prepares students for the collaborative and ever-evolving nature of the engineering industry. 

Start Dates

Location Start Date End Date Number of Days Timings
Virtual (Live Instruction)
14th May 2024
16th May 2024
4
09:00 to 16:30 (with regular breaks)

Your Pricing Path: Course or Course Bundle

Standard Access

Individual Course Access

£2,495

Register your interest

  • Live Classes: Dive into live, interactive sessions focusing on real-time learning and discussions with peers and industry experts.

  • Access to Jeenius Platform: Unlock a realm of additional resources, peer forums, and expert interactions extending your learning beyond the classroom.

  • Industry Expert Interaction: Network and learn from seasoned industry professionals throughout the course, discussing real-world challenges and solutions.

Premium Access

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Unlimited lifetime access to all of our Integrity programmes.

£9,995

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